Point-of-need manufacturing

File in. Part out. An AI-driven, semi-autonomous micro-factory cell.

Critical parts in hours, anywhere. Polymer 3D printing, metal 3D printing and 5-axis CNC in one 20 ft ISO container — one cell is a workshop; linked cells are a production line.

Additive Manufacturing 5-Axis CNC Assembly Two-Operator Workcell
Hours, not weeks — parts on site
One 20 ft ISO container
Polymer + Metal + CNC in one cell
BoXx OS — every cell connected
The problem

Remote operations can't wait weeks for a spare part

COST — downtime is expensive

A line-down event at a mine, rig or forward base can cost six figures a day while replacement parts cross oceans, borders and brokers.

TIME — fragile supply chains

Critical spares travel weeks through freight and customs — and disruptions make those lead times unpredictable.

ACCESS — manufacturing can't follow the work

Energy sites, remote operations and relief zones are exactly where production capacity does not exist — and is needed most.

The solution

Critical parts, made where needed, when needed

One standard 20 ft ISO container, fully fitted as a self-contained manufacturing cell. Lift it onto any truck, ship, rail car or pallet position — connect power, and start producing parts on site.

TIME — parts in hours

Forward-base UAV spares or rig-side impellers — produced on site while freight is still clearing customs.

READINESS — your own stock

An in-house parts capability, always on site: impellers, valve internals, seals, flanges, brackets — on demand.

CONTROL — obsolete parts revived

Legacy components no OEM still stocks — scanned, reverse-engineered and remade on site.

VALUE — inventory as data

Certified part files replace physical inventory — thousands of spares stored as data, not capital.

Underlying capability

Five processes, one verified layout

Not just a printer in a box — a complete fabrication cell engineered to produce finished, ready-to-fit parts.

Full metal workflow

Print → wash → sinter → machine, inside one box. End-to-end metal parts, not near-net blanks that still need a machine shop.

Engineering polymers

Carbon-fiber nylon and multi-material polymer printing for structural, jam-resistant and lightweight components.

Precision 5-axis CNC

Dedicated high-speed machining for fine-detail metal parts and finishing — same-day aluminum from billet.

Digital thread

One CAD/CAM cockpit drives the whole cell. Parts move meters, not weeks — from file to finished component.

Engineered integration

Power, HVAC and ventilation engineered as one system — every machine verified against real datasheets before the first weld.

Starter library included

Every Factory BoXx ships with a qualified starter part library matched to your fleet — and grows by subscription.

Inside the box

From file to finished metal part

1

Print

Bound-metal or polymer part printed from a validated CAD file — 4–8 hours for typical spares.

2

Wash

Debinding removes the binder to prepare the green part for the furnace.

3

Sinter

The part is sintered to full-density metal in the on-board furnace, batched for efficiency.

4

Machine

5-axis CNC brings critical surfaces to spec — a finished, ready-to-fit part.

On-site metal turnaround: aluminum same-day · steel in under 72 hours — versus 6–12 weeks for imported spares.

The software layer

BoXx OS — one HQ brain behind every cell

Every Factory BoXx ships connected. Sensors and gateway are standard — so your cell arrives with its mission control already running.

Live fleet telemetry

Every machine, every cell, one map — utilization, throughput and health visible from HQ or your own ops room.

Predictive maintenance

Anomalies flagged before they stop production — consumables and wear parts replenished before you run out.

Operator copilot

Step-by-step guidance in Arabic and English — novice operators run like veterans, on every process in the cell.

Records & certification

A traceable production record generated for every part — auto-drafted QA packs for regulated industries.

Programs, part files and process decisions are produced at HQ with AI, verified by engineers, and streamed to any deployed cell. Raw data stays on your site — see the technical briefing for architecture and security posture.

Where it deploys

Built for sites the supply chain forgets

Built first for defense and energy — expanding across every sector that runs critical equipment far from a factory.

Defense

Vehicle, UAV and system spares produced at the forward base — dispersed, relocatable capacity that redeploys.

Oil & Gas

Impellers, valve internals, seals and downhole spares — emergency metal parts at the rig or platform.

Aerospace MRO

Obsolete and long-lead components scanned, reverse-engineered and remade to keep aging fleets flying.

Humanitarian & Relief

Manufacturing dropped into disaster zones where infrastructure is gone but critical parts are needed fast.

Remote Engineering

Design, reverse-engineer and convert legacy parts to AM — files dispatched to any deployed crew.

Ways to deploy

Own it, lease it, or let our crew run it

Every deployed unit compounds: the hardware up front, then recurring materials, service and engineering for the life of the fleet.

1 Own or lease

Turnkey hardware

A complete Factory Boxx, sold or on multi-year lease — configured to the mission, with operator-crewed options.

2 Digital files

Qualified part libraries

A starter library ships with every cell, matched to your fleet — expanded part by part, by subscription.

3 Remote engineering

HQ engineers on call

Parts designed, reverse-engineered and CAM-programmed at HQ — qualified on our machines, dispatched to your cell.

4 BoXx OS + materials

Connected for life

Fleet telemetry, support and auto-replenished consumables — every cell stays connected, supplied and current.

The hardware

Runs anywhere, grows box by box

20 ft
Standard ISO container — moves on any existing logistics
5
Processes in one verified layout — polymer, metal, wash, sinter, CNC
30–40 kW
Peak cell load — polymer fleet alone runs on ≤10 kW
< 72 h
On-site steel turnaround vs 6–12 weeks imported

Power — plug into anything

Grid / site powerStandard 3-phase hookup
Clip-on generator boxFrame-mounted genset — fully off-grid
Hybrid solar + batteryPV canopy + battery buffer
Polymer fleet draw≤ 10 kW

Scale-out — same box, bigger factory

1 unitDeployable workshop
Side-by-sideLinked print + finishing halls
Stacked8+ loaded containers, 2× density
Full cell compositionIn the technical briefing — under NDA
Why Factory Boxx

Rivals ship a machine — we ship a factory

Deployable manufacturing is a proven category. What no one else offers is a complete polymer + metal + CNC cell in a single container.

Capability Factory Boxx Cold-spray metal DED hybrids Drone-factory
Engineering-polymer fleet
End-to-end metal (print → sinter)
Dedicated 5-axis CNC
Remote files & CAM from HQ
Fleet OS & telemetry (BoXx OS)

Every Factory Boxx is backed by an HQ factory: parts are designed, reverse-engineered and CAM-programmed remotely, and files stream to any deployed box — with tested, certified parts shipped from HQ when lead time allows.

Book a demo

See a factory that fits in a container

Tell us about your site and the parts you can't wait weeks for. Book a demo, or request the full technical briefing — detailed specifications and cell composition are shared under NDA.

United Arab Emirates
We'll reply within two business days.